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Bearing Inspection
Bearing Testing
Custom Bearing Manufacturing

Test Rigs

With the ability to create test rigs to fit your needs NES can ensure that your bearing meets industry standards and will perform to your expectations. Our testing program can also qualify new bearing suppliers to provide assurance that the new product meets or exceeds the performance of the baseline supplier. The pictures below are of our current dynamic test rigs, click on each picture to further view the rigs and their capabilities.

Dynamic Testing Rigs
Large Bearing Rig NES Generation II NVY Generation II
JDS Wheel Hub Rig OTT Generation I Three Ball on Plate
AOS Small Bearing Rig OTT Generation II NASA Five Ball

Pillowblock

NVY Generation I NES Generation III
NES Generation I NES Generation III SPL

Large Bearing Rig
Load Capacity: Radial Load – 175,000 lbs
Axial Load - 0
Speed Range: 15-130 rpm
Number of Rigs: 1
Bearing Capacity: 4
Test Methodology: Classical or Sudden Death
Data Acquired: Temperature, Vibration
Bearing Type: Tapered, Spherical, Ball
Size Range: 11" OD
Lubrication: Grease

JDS Wheel Hub Rig
Load Capacity: Radial Load – 3,500 lbs
Axial Load - 2,000lbs
Moment – 16,500 lb-in
Speed Range: 180-2,000 rpm
Number of Rigs: 8
Bearing Capacity: 16
Test Methodology: Classical or Sudden Death
Data Acquired: Temperature, Vibration
Bearing Type: Tapered Roller, Deep Groove Ball
Size Range: 2-5" OD
Lubrication: Grease

AOS Small Bearing Rig
Load Capacity: Radial Load – 2,000 lbs
Axial Load - 0
Speed Range: 400-4,000 rpm
Operating Temp.: 500° F
Number of Rigs: 3
Bearing Capacity: 12
Test Methodology: Classical or Sudden Death
Data Acquired: Temperature
Bearing Type: Ball, Radial Ball, Deep Groove
Size Range: 0-4" OD
Lubrication: Grease

Pillowblock
Load Capacity: Radial Load – 5,000 lbs
Axial Load - 0
Speed Range: 400-2,250 rpm
Number of Rigs: 1
Bearing Capacity: 8
Test Methodology: Classical or Sudden Death
Data Acquired: Temperature
Bearing Type: Insert Bearing
Size Range: 2-4" OD
Lubrication: Grease

NES Generation I
Load Capacity: Radial Load – 60,000 lbs
Axial Load - 30,000 lbs
Speed Range: 500-2,250 rpm
Number of Rigs: 6
Bearing Capacity: 24
Test Methodology: Classical or Sudden Death
Data Acquired: Temperature, Vibration
Bearing Type: Tapered, Spherical, Cylindrical Roller Bearing, Deep Groove Ball
Size Range: 3-6" OD
Lubrication:

Grease / Oil


NES Generation II
Load Capacity: Radial Load – 100,000 lbs
Axial Load - 60,000 lbs
Speed Range: 400-2,250 rpm
Number of Rigs: 4
Bearing Capacity: 16
Test Methodology: Classical or Sudden Death
Data Acquired: Temperature, Vibration
Bearing Type: Tapered, Spherical, Cylindrical Roller Bearing, Deep Groove Ball
Size Range: 5-10" OD
Lubrication: Grease / Oil

NES Generation III-SPL
Load Capacity: Radial Load – N/A
Axial Load - N/A
Speed Range: 300-28,000 rpm
Number of Rigs: 2
Bearing Capacity: 8
Test Methodology: Classical/Sudden Death
Data Acquired: Torque, Temperature, Vibration
Bearing Type: Ball, Taper, Roller, Cylindrical
Size Range: 2-6" OD
Lubrication: Grease/Oil

NES Generation III
Load Capacity: Radial Load – 100,000 lbs
Axial Load - 60,000 lbs
Speed Range: 400-2,250 rpm
Number of Rigs: 4
Bearing Capacity: 16
Test Methodology: Classical or Sudden Death
Data Acquired: Temperature, Vibration
Bearing Type: Tapered, Spherical, Cylindrical Roller Bearing, Deep Groove Ball
Size Range: 3-7-1/4" OD
Lubrication: Grease / Oil

OTT Generation I
Load Capacity: Radial Load – 5,000 lbs
Axial Load - 0
Speed Range: 400-3,600 rpm
Number of Rigs: 2
Bearing Capacity: 8
Test Methodology: Classical or Sudden Death
Data Acquired: Temperature
Bearing Type: Deep Groove Ball
Size Range: 2-5" OD
Lubrication: Grease

OTT Generation II
Load Capacity: Radial Load – 7,000 lbs
Axial Load - 0
Speed Range: 800-4000 rpm
Number of Rigs: 1
Bearing Capacity: 4
Test Methodology: Classical or Sudden Death
Data Acquired: Temperature, Vibration
Bearing Type: Deep Groove Ball
Size Range: 2-6" OD
Lubrication: Grease

NVY Generation I
Load Capacity: Radial Load – 4,700 lbs
Axial Load - 30,000 lbs
Speed Range: 800-16,000 rpm
Number of Rigs: 1
Bearing Capacity: 4
Test Methodology: Classical or Sudden Death
Data Acquired: Oil flow, Temperature, Proximity Sensor, RPM Sensor
Bearing Type: Cylindrical Roller, Ball
Size Range: 0-5" OD
Lubrication: Grease / Oil

NVY Generation II
Load Capacity: Radial Load – 4,700 lbs
Axial Load - 30,000 lbs
Speed Range: 800-16,000 rpm
Number of Rigs: 1
Bearing Capacity: 4
Test Methodology: Classical or Sudden Death
Data Acquired: Oil flow, Temperature, Proximity Sensor, RPM Sensor
Bearing Type: Cylindrical Roller, Ball
Size Range: 0-5" OD
Lubrication: Grease / Oil

Three Ball on Plate
Load Capacity: Radial Load – 0
Axial Load - 1,500 lbs
Speed Range: 1,000-4,000 rpm
Number of Rigs: 1
Bearing Capacity: 1
Test Methodology: Classical
Data Acquired: Pressure, Temperature, Vibration
Bearing Type: Ceramic
Size Range: 9/16 - 8" OD
Lubrication: Oil Bath

NASA Five Ball
Load Capacity: Radial Load – 0
Axial Load - 1,500 lbs
Speed Range: 10,000 rpm
Number of Rigs: 3
Bearing Capacity: 1
Test Methodology: Classical
Data Acquired: Temperature
Bearing Type: Ceramic & Steel
Size Range: 3/8”-3/4" OD
Lubrication: Oil Spray



Additional Dynamic Testing Links
Life Adjustment Factors (LAF)
Load Rating Validation
Fast Track Qualification
Weakest Link Failure Mode
Model Correlation
Material/Process Validation Endurance Testing
Test Rigs